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20 Eylül 2007 Perşembe

Biomass Feedstocks


Many different biomass feedstocks can be used to produce liquid fuels. They include crops specifically grown for bioenergy, and various agricultural residues, wood residues and waste streams. Their costs and availability vary widely. Collection and transportation costs are often critical.

Agricultural crops

Sugarcane, sugarbeet, corn, and sweet sorghum are agricultural crops presently grown commercially for both carbohydrate production and animal feeds. Sugarcane, corn and sweet sorghum are efficient at trapping solar energy because they are all "C4" plants. They use special biochemical pathways to recycle and trap carbon dioxide tht is lost through photorespiration. Sugarbeets are efficient because they store their carbohydrate in the ground. Sugarcane was the basis for the World's first renewable biofuel program in Brazil. Corn is the basis for the present renewable ethanol fuel industry in the United States. The sugars produced by these crops are easily fermented by Saccharomyces cerevisiae. The sucrose produced by sugarcane, sugarbeet, and sweet sorghum can be fermented directly after squeesing them from the crop. Corn traps its carbohydrate largely in the form of starch which must first be converted into glucose through saccharification with glucoamylase. The residues left over after removing fermentable sugars can also be utilized. In some cases they end up as animal feeds, but many agricultural residues can be converted into additional fermentable sugars through saccharification with cellulases and hemicellulases. The hemicellulosic sugars are not fermentable by S. cerevisiae, and must be converted to ethanol by pentose fermenting yeasts or genetically engineered organisms.

Bioenergy crops

Bioenergy crops include fast growing trees such as hybrid poplar, black locust, willow, and silver maple in addition to annual crops such as corn, sweet sorghum, and perennial grasses such as switchgrass. Many other crops are possible, and much more information is available from the Oak Ridge National Laboratory the National Renewable Energy Laboratory, and various USDA regional laboratories. The optimal crop will vary with growing season and other environmental factors. Most fast-growing woody and annual crops are high in hemicellulosic sugars such as xylose.

Agricultural residues

Corn stalks and wheat straws are the two agricultural residues produced in the largest quantities, however, many other residues such as potato and beet waste may be prevalent in some regions. In addition to quantity it is necessary to consider density and water content (which may restrict the feasibility of transportation) and seasonality which may restrict the ability of the conversion plant to operate on a year-round basis. Facilities designed to use seasonal crops will need adequate storage space and should also be flexible enough to accommodate alternative feedstocks such as wood residues or other wastes in order to operate year-around. Some agricultural residues need to be left in the field in order to increase tilth and to reduce erosion. But some residues such as corncobs can be removed and converted without much difficultly.

Wood residues

Softwood residues are generally in high demand as feedstocks for paper production, but hardwood timber residues have less demand and fewer competing uses. In the past, as much as 50% of the tree was left on site at the time of harvest. Whole tree harvest systems for pulp chips recover a much larger fraction of the wood. Wood harvests for timber production often generates residues which may be left onthe site or recovered for pulp production. Economics of wood recovery depend greatly on accessibility and local demand. Underutilized wood species include Southern red oak, poplar, and various small diameter hardwood species. Unharvested dead and diseased trees can comprise a major resource in some regions. When such timber has accumulated in abundance, it comprises a fire hazard and must be removed. Such low grade wood generally has little value and is often removed by prescribed burns in order to reduce the risk of wildfires.

Waste streams

Numerous waste streams could be exploited for ethanol production. They are often inexpensive to obtain, and in many instances they have a negative value attributable to current disposal costs. Some principal waste streams currently under consideration include mixed paper from municipal solid waste, cellulosic fiber fines from recycled paper mills, baggasse from sugar manufacture, corn fiber, potato waste, and citrus waste, sulfite waste liquors and hydrolysis streams from fiber board manufacture. Each waste stream has its own unique characteristics, and they generally vary from one source or time to another. Waste streams with lower lignin contents and smaller particle sizes are easier to deal with than those with higher lignin contents and larger particle sizes. Waste paper that has been treated by a chemical pulping process is much more readily converted than is native wood or herbaceous residue.

Bio Energy, Alternative Energy

Combined Heat and Power

Conventional power generation is typically about 25% efficient - that is most of the energy generated from burning the fuel is wasted as heat lost to the atmosphere as illustrated by the large cooling towers associated with Power Stations. Generation of heat from boilers is a much more efficient process with about 80% of the thermal content of the fuel being typically converted to useful heat.

Separately, electricity and heat production are in the region of 45% efficient, together the efficiency rises to above 80% with consequent fuel savings and reductions in harmful emissions.
Bark chips used as a source of combined heat and power.

Fuel

Carbon dioxide from the atmosphere and water from the earth are combined in the photosynthetic process to produce carbohydrates (sugars) that form the building blocks of biomass. The solar energy that drives photosynthesis is stored in the chemical bonds of the structural components of biomass. If we burn biomass efficiently (extract the energy stored in the chemical bonds) oxygen from the atmosphere combines with the carbon in plants to produce carbon dioxide and water. The process is cyclic because the carbon dioxide is then available to produce new biomass. Biomass is a renewable resource, but above all, it is carbon neutral, therefore not contributing to global warming!

Although much of the focus on Combined Heat and Power in the U.K. has been focused on electricity generation in recent years, we believe it is important to ensure for any planned project that there is a strong thermal requirement to ensure an efficient system.
  • With the increase in Landfill Tax and the introduction of the latest Climate Control Levy, biomass will become even more competitive with fossil fuels.
  • Biomass is a chosen growth sectors in the U.K.
  • Opportunities for district heating and Combined Heat and Power projects.
  • Increased awareness of opportunities at grass roots levels and beyond.
Although much of the focus on Combined Heat and Power in the U.K. has been focused on electricity generation in recent years, we believe it is important to ensure for any planned project that there is a strong thermal requirement to ensure an efficient system. Typical successful Combined Heat and Power users in the U.K. have been:
  • Leisure centres
  • Hospitals
  • Schools
  • Universities
  • Community centres
  • District heating schemes
  • Colleges
  • Industrial

Energy usage often ranges from 100kW to 6mW and above, with typically, a 2:1 ratio between thermal and electrical output.

Equipment

With many years of experience in manufacturing, supplying and installing wood combustion systems, Bioenergy Technology are able to offer wood fired boilers ranging from domestic to Combined Heat and Power plants including all ancillary equipment.

Bioenergy prides itself on its ability to provide a full installation specification from storage systems through to the chimney, and together with a detailed knowledge of mechanical services we can offer a full Turnkey solution.


Storage Bunker Silo

These are often constructed below ground as a classic solution for large volumes or on sites where fuel delivery requires the facility to tip the material from a vehicle easily. This is intended for storing dry wood chip. Available in 3m, 4m or 5m diameter.

Ro-Ro bins

This is a purpose designed heavy duty mobile steel bins with two flap end doors. Each bin fitted with a single moving floor scraper system and hydraulic cylinder with quick release flexible hoses and fixed pipe work. A Ro-Ro bin can 'plug in' directly to the wood combustion system.

Boiler

Bioenergy Technology Limited supplies different combustion plants, meant for all kinds of biomass streams. Each boiler and plant is supplied to the specific demands of the customer, the starting point is always the basic plant as to the kilowatt output requirement.

Constant monitoring of improvements incorporating modern designs and can include the following equipment:

  • Moving Grate technology
  • Static retorts
  • Pre-combustors

A 2.3mWatt wood fired steam boiler system , which utilises a Spilling one cylinder system steam engine generator unit , to produce approximately 170kWatts of electricity from steam at 14bar was installed in Northern Ireland by Bioenergy. For smaller installations of less than 1mW , steam engines (reciprocating engines powered by steam) are more cost effective and flexible solution to producing power efficiently.

Electrical Generation

There are broadly two methods of generating electricity from combustion via steam turbines or by use of very clean (non particulate) fuels (e.g. natural gas or diesel) via reciprocating engines.

Bioenergy Technology favour the use of steam turbines cycle (the Rankine Cycle) for use of wood combustion to develop Combined Heat and Power. This is well established technology with a high level of reliability. It is possible to develop gas from wood to run reciprocating engines or gas turbines reciprocating engines, but this technology (gasification) is currently at an earlier stage of development and therefore lower reliability.

Free Standing Chimney

Bioenergy chimney is a twin insulated chimney constructed generally as detailed below:

The inner liner is manufactured from stainless steel grade 316 0.46mm, whilst the outer casing is stainless steel 304 0.46mm.

The insulating material on internal diameters 125mm—200mm is a high quality silica based powder which ensures optimum performance.

The sockets and spigots are manufactured from stainless steel grade 316 0.46mm, their construction having bayonet type engagement which lock rigidly together.

The inner liner is lock formed and fixed to the upper male spigot only, and the outer casing is lock formed and is joined to both the male spigot and female socket end caps. This form of construction allows the inner liner to expand and contract with the varying temperatures without affecting the outer casing.

Bioenergy Chimney internal diameter is from 250mm—600mm and is constructed in the same manner as the smaller diameters.

Additional Equipment

Dissipator Bioenergy Wood Granulator

Flatbed air blast cooler, incorporating heat exchanger and axial fans to cool the water. Bioenergy has the right solution for every type of application, all the machines are manufactured in line with the standards of the wood processing industry.

The basic model can be modified according to specific requirements (e.g. desired output, hopper shape and rotor types).



designed by www.bioenergy.org